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Monday 24 December 2012

Santa brings bags of joy

I don't get to play with them until February, but the struts are built and delivered to iKustoms ready for the big install.


So it's a Merry Christmas to all Stone174 readers! We're spending our first couple of nights under the pop-top roof during the break so will report back on how it goes...

Sunday 23 December 2012

Santa brings wheels

Okay so he's a few days early! A big part of the new modifications in 2013 will be the wheels - my reasons for selling the BBS were several; I was getting fed up with the fiddly cleaning regime, I was concerned that the new suspension setup may have been compromised with a wide tyre and not-so-'tuck'-friendly offset, and most importantly, I was concerned that the load rating on the tyres wasn't enough in the eyes of the law.

Maybe that's me growing up (ten years ago I probably wouldn't have bothered) but it was starting to niggle that, god-forbid, we were in an accident; in the eyes of either police or insurance, one look at the load rating might have landed us in seriously deep water.

So to combat this situation, a full complement of brand new Sportline alloys have been ordered. Along with correctly rated tyres (fitted and balanced), VW bolt covers, and a set of locking bolts - all brilliantly arranged and shipped by Banwy Vans in South Wales.


There's a bit more profile to these tyres too so I'm hoping they'll be a bit comfier than the 19's. They should wear better too and give a little better fuel economy. the only thing left to decide is whether to add a 'hotrod' inspired thin red band to the tyres...

Saturday 15 December 2012

Taking things to another level

So I guess you're thinking 'where does Stone174 go from here? - the van looks pretty sorted and perfectly fit for purpose as a campervan'. Well, as a closet-perfectionist, there's still loads of little details that I'm not happy with. One big detail that isn't to my liking is the suspension, time for the whole story...

When first taking the van over to Merseyspeed to discuss the colour-coding/facelift options, I mentioned that I was looking to swap the -40mm H&R lowering springs for coilovers. My reasons were that I wanted some adjustment in the front to lessen the gap between wheel arch and tyre, and to sit the (now slightly driver's-side heavy due to interior) van completely level - it was about an inch or so out at the back.

Coilovers are ideal for this as you can simply wind up or down each corner until everything sits perfectly level. I had done some research and was about to commit my hard-earned to Bluebird Customs for a set of Gaz coilovers when Merseyspeed offered us a deal on a set of Prosports with free fitting, seeing as the van was in for so much work.

Why didn't I listen to my own mantra of 'buy cheap, buy twice'? The Prosports were great for approx 200 miles when, after traversing a large speed bump at less than 5mph, the fronts seemed unsettled. Since then they have creaked, groaned and clonked in protest. I've had them checked-out in-situ and everything looks and feels fine, but it seems the spring just isn't seating correctly - just a few minutes research on the forums and it seems there's a whole batch of T5 owners on Prosport coilovers with exactly the same symptoms.

I don't blame Merseyspeed for this, they had fitted sets before without complaint. But I'm now forced to look at other options when they should have been a fit-and-forget item.

So in the true Stone174 style of using a sledgehammer to crack a nut, here comes the solution...


Remember in old posts I used to say this was to be a 'no compromise' van. It has to be air ride. To begin with I started to repeat the 'buy cheap, buy twice' mantra (don't worry readers, I'm not going mad) and the research started. There's quite a few companies offering a variety of setups, some better than others, some with a good reputation, some that are obviously 'budget' and some that are in the realms of lottery winners. Whilst I was keen not to make similar mistakes as with the coilovers, I have had my eye on one setup that stands out amongst all the others - Accuair - and with the announcement of a very special add-on being released just as I have the funds to fit air, made it all the more an obvious choice.

All air ride setups consist of the same component parts; bags and struts, compressors, tank and valves, and a management system. One great feature of fitting this to a T5 is that it all mounts externally underneath and can be unbolted and transferred to the next van if required. No welding, no chopping.

Bags and struts
High durability 2-ply double convoluted air springs help provide both a comfortable ride at driving height and maximum drop when aired out. Compression fittings are used to ensure a reliable leak free seal when used with 6mm or ¼ inch DOT nylon air tubing.
The front strut is fully threaded to maximize adjustability similar to that of a coilover. You can easily adjust for maximum drop or for maximum comfort at driving height by simply loosening the lower lock collar and turning the damper and air spring assembly up or down, perfect to dial-in a sweet stance. The strut has a 12 click adjuster for damping and rebound.


Compressors, tank and valves
Using 2x 480 compressors and a 5 gallon tank will allow the bags to quickly replenish. The T5 won't be a dancing lowrider seen in music videos! As with any compressed air system, water tends to collect over time. The setup will have inline water traps that can be easily emptied by raising the van up to the highest setting and reaching in and draining. The valve unit is the element that sits in the middle between management and bags to distribute air to each corner - Accuair's is one of the best there is.


Management
This is the 'brain' of the setup. The absolute killer feature of the Accuair setup is that it 'knows' where each corner is at any given time - other systems work on calculating the air pressure at each corner, good but not precise. Pushrods and level sensors feed information back to the management system to keep the van at a pre-set constant. You could load a washing machine into one corner of the van and it would re-level to suit.


The e-Level touchpad (which will be somewhere on the dash) gives total control and three pre-sets;
90% full - this is almost like stock ride height
Drive height - a nice useable lowered setting
Low cruise - perfect for running low on the motorway where steering input is limited.

Then press and hold the 'all-out' button for five seconds to drop the van when parked.

Down the right hand side of the touchpad is a set of controls for individual adjust; both front up or down, both rear up and down, plus individual corner tweaking - this will be ideal for uneven campsites!

And the special add-on I mentioned? How about a replica of the touchpad on your iphone - yes please!


Here's a little demonstration:



The final component in the whole setup is possibly the most important of all - they guy who fits it (no pressure!). For this task I've chosen to go with iKustoms. For a number of reasons; firstly, they've had their own T5 running this setup so are familiar with it. Geographically they aren't a million miles away, like a lot of others offering Accuair. And finally, they are good people who take pride in everything they put their name to - from the very first email I've had nothing but sound advice, all my questions answered - and there have been some questions! - and a genuine excitement for getting the van in and starting the transformation.

Nut-cracked? I hope so. The struts are paid-for and are being built at the moment, I'll keep you informed of the other elements during the build up to the big day - the van goes in early February 2013 - and hopefully some in-progress pics will be up whilst the van is in.

Sunday 9 December 2012

In the mood...

Regular readers will know I've added quite a bit of lighting throughout the van. It's all LED and SMD (Surface Mount Device) Lighting sourced from either Ikea or eBay.

Having seen a few forum members fitting footwell 'mood' lighting, I decided to give it a go. The idea in principle behind discreet footwell lighting is that on a long night journey there is less fatigue by having a second point of vision other than on the road - but it has to be a fine balance so as not to distract from the job in hand - driving!


They look a lot brighter (and a bit too purple) in the photos. In reality they are quite a subtle blue hue.  Just two 300mm strips are creating the light in the pics. I've used a permanent live from the leisure battery so they can be left on whilst camping or hooked-up.

Others have wired their lights in directly to the headlight switch so that they come on with the sidelights and headlights. I personally wanted the option to switch them off at any point so have used a small toggle switch mounted in one of the blanks on the dash.

I'll report back soon on whether they are distracting or do, as suggested, help with night driving.

Under the roof

As promised, time for a few interior shots of the roof (and a few for those on the T5forum that have been asking about the interior).

Here's the roof in the down position; nice and tidy, no masses of canvas on show.

The roof is held down with two simple straps - an ancient method but effective.
And in the up position with the front window blind unzipped - loads of natural light!
This shot shows how the top of the rear cupboard was trimmed to fit. And the shelf above.
Bird's Eye View - a shot impossible to get until now!
The sink now has a fully functioning (and shiny) tap to replace the old makeshift one.
A little bit of retro in a modern camper
Hob placed in front of sliding window for ventilation.
Table rail in use
Table storage
A fairly moderate 5 litre water container is strapped into the cupboard and works with a submersible pump.

So there we have it, there's still loads of little jobs to do; some fresh lighting is going in soon amongst other things. The camper is now back on the Winter steels until early next year:

Not as nice to look at but far more functional at this time of year.

I'll be writing a few very-exciting blog posts soon about what is on the cards for early 2013 - as usual, watch this space!

Saturday 1 December 2012

Sunshine power

Whilst it may have seemed in short supply this year, sunshine has to be one of our greatest methods of 'free' power; I've already had a surprising amount of interest in the solar panel bonded to the new roof, so here's a little more info.


The panel is a 95watt flexible unit from Amperor Associates. Measuring in at a touch over 800mm square, the unit is a mere 4mm in thickness making it absolutely ideal for this location. Being flexible allows it to stand up to any subtle movement in the roof and can be mounted to a surface that may not be absolutely flat. It is extremely robust and totally weatherproof, being bonded to the roof means it should be fairly theft-proof as well - the same can't be said of the thicker, bolted-on units.

The panel feeds into a small solar-regulator hidden next to the leisure battery. This takes the maximum 25v input from the panel (on a very sunny day!) and feeds a maximum charging current of 4.6amps to the battery. Ideal for leaving a laptop, camera or mobile phone charging.

So I guess all we need now is some sunshine? Although the panel works remarkably well in average daylight.

Sunday 25 November 2012

Raising the roof...

So just one week and one day later and we're collecting the van. To say I was apprehensive about everything being 'just right' was a massive understatement. On first inspection I'm absolutely over the moon with the results - the bit I was most worried about; the trimming of the furniture had come out better than expected (I'll get some pics of this later next week), in the mean time here's a few external shots of the roof:


The Stone Blue paint looks to be a perfect match, the grey canvas is just dark enough, and whilst the Reimo roof might not be the slimmest in the world, it doesn't look out of place when down.

Eagle-eyed readers will have spotted the solar panel on the roof too:


Something I was really keen to add when I noticed GT Campers offered this an option. It's rated at 90w so should be great for keeping the leisure battery topped up as well as charging phones, cameras and a laptop. This has a much narrower profile than I was expecting so should easily be car park barrier friendly.

Time to do all those last little finishing touches now. Maybe some new lighting could be on the cards too... definitely need to plan some camping trips, I can't wait to sleep 'under canvas'!

Monday 12 November 2012

Goodbye tin-top-touring

After three and half years of van-ownership, we've reached another milestone; time for the van to undergo delicate surgery at the hands of GT Campers and have the pop-top roof installed. No more bending-double to get dressed or make a brew, no more condensation issues, no more using the front seats as storage.

Here's a rare shot of the van emptied, cleaned and ready to go at the weekend:


I also took the opportunity to fix a dodgy connection in the housing for the number plate lights; a bit of a fiddly job to get at all the bolts in tailgate but well worth the effort. I upgrade to some SMD lights from TransportersRus whilst everything was apart - hopefully no more bulb failures!


Watch this space for some updates on the roof, I'm going to ask them to keep me updated as they go along, so fingers-crossed for some progress pics.

Tuesday 30 October 2012

Wheels wanted

Currently looking for a set of new, or as new, Sportline alloys to replace the BBS wheels. This is the type I'm after:


If you're aware of a good source to purchase a set, or know of anyone upgrading their existing wheels, let me know. Likewise if someone is looking to swap for a set of genuine BBS alloys.

UPDATE: BBS wheels have sold and I've found a good deal for a brand-new set of black Sportlines.

Monday 22 October 2012

#vanlife

Just a few iphone shots from a great weekend away in York. Autumn was looking it's best, good food, good company, good vanlife!

Sunday 14 October 2012

Roof reality

This was the weekend I'd been waiting for over the whole period of having the van; the day we finally talk about putting the pop-top roof in. A day that I had in my mind would be exciting and momentous in the van's project history - in reality, I'm left rather deflated about the whole thing...

Photo credit: Paul Nutton

Those of you that have followed the Stone174 blog from the first post will have a good idea of the order that things have been done in. The project has always been a 'save a bit, spend a bit' affair, with jobs changing priority as the van has transformed.

The order has gone; windows, lining, bed, electrics, furniture, roof.

Ideally (if it had been an open cheque-book job) it would have been roof, windows, electrics, lining, furniture, bed. Almost completely the opposite way to how we have done it.

So to fit the roof it isn't just a case of whipping out the hacksaw and cutting a hole. To fit the strengthening beams the rear cupboard has to be trimmed. To do this right the interior furniture has to come out. To do this the bed has to come out, To remove the bed, most of the electrics/stereo/lighting have to come out.

Photo credit: Paul Nutton

We always knew it was going to be a bigger project than fitting a roof to an empty van - but can I entrust someone else to pull it all apart and put it back together again?

So far we've only chatted to GT Campers about this. Their advantages are location, experience, and the right product - a roof from Reimo. They seem to have fitted quite a few and have ironed-out all the little quirks and issues that some less-experienced fitters have had - the marketplace is currently swamped with companies claiming to have the ultimate roof solution, but after a lot of research it seems many people have said 'I wish I had paid the extra and gone for Reimo'.

So. Do I start pulling bits of the van apart myself? Or do I hand it over and say 'everything works, give it me back like this, but with a roof!'

GT have said they only need the van for a week - which scares me a little after recent experiences with the facelift where I was given a similar deadline that over-ran. I'd rather it took two than was rushed in one.

One way or another it will be done this side of Christmas (hopefully) and to cheer us up from the dreaded thought of pulling our beloved camper apart, we ordered camping passes and tickets to next year's Volksworld show. Something to aim for and keep in sight throughout what I hope is going to be a painless process.

Friday 28 September 2012

Wheels & Tyres For Sale

Right. Decision Time.

The BBS CH are now up for sale. They are 19x8.5 with offset ET35. PCD is 5x120 - bolt straight on to your T5 without adaptors. They come with spigot rings, a full set of bolts and a set of locking bolts.
Genuine BBS centre caps and logo valve caps will also be supplied.
Tyres are all Kumhos, 245/40/19 Extra load rated. Two of these have done a little more than a thousand miles, whilst the other pair have done around 5k.

UPDATE: NOW SOLD 


They aren't perfect... but they aren't bad either. The stainless steel rim protector ring can be removed and replaced; they've had a couple of minor dings but nothing that stands out from three feet away.
A couple of spokes have the odd stonechip but nothing major. But they are genuine BBS alloys with good tyres, not cheap repros. No welds, cracks or repairs.

New this wheel and tyre package cost £2,250. So I'm asking the fair price of £1,250 for the quality German wheels and tyres. Open to sensible offers to move these on.

Re-advertised due to time-waster. Now just £850 with the option of free delivery.

UPDATE: NOW SOLD 

Thursday 20 September 2012

Canopy update

Earlier in the year we decided to update the old Bluebird canopy. Whilst there was nothing really wrong with it, the material did seem heavy, it didn't pack away particularly well, and would easily fill up with rain at the mere sign of drizzle.

Here's the replacement:


This Khyam version is similar in design but much more lightweight making it easier to fold and store away. The three legs, spiked at either end, come with four sections each (only shown with three in the pic) and the usual beaded 'Kador' strip is sewn down one long edge.

It slots straight into the Reimo multirail, no need for adaptors or 8-strip. Length-wise, it's almost exactly the same length as the multirail making it ideal for the T5.

Water tends to bead more than settle and eventually finds a direction to run off rather than pooling in the centre. Total packed weight comes in at less than 3kg in a bag no longer than a single pole section (around 650mm long). Grab one yourself from Khyam here.

Sunday 16 September 2012

Show report: Busfest 2012

With a name change for 2012, Busfest seemed to have lost none of the attraction of the Vanfests that have gone before it. Glorious weather for the three days helped massively and the camping, although well spaced out, seemed as busy as ever. The day visitors car park would have made a show in itself - it was huge! And the numbers of T4 and T5 parked up went to prove that late vans have become incredibly popular. Numbers of foreign visitors, both camping and trading seemed up too - surely a good sign. The whole showground had a lovely relaxed vibe to it (maybe the sunshine and lager helped there) and everyone seemed a little more chilled out than usual. I suppose the three-day format helps, there's no rush to see and do everything all at once. I'll let the pics do the talking:

Cool T5 from TransportersRUs - this was my van of the show
Nice details, well executed and different
Lusting over the Syncro line up
Nice front end options from Ultimate Transporters
Cool looking chin spoiler
Some sweet rides from overseas
Another truck for the dream garage
It wasn't all buses - this Ghia on air had me and many others drooling
Stock or slammed, something for all tastes
Not all VWs either - this cool Dodge had a Kustom tiki-inspired interior
More gorgeous classic buses
Plenty of early barndoor splits in attendance
The Sunday show and shine lineup was the only slightly disappointing bit (or have I just been to too many shows?). Firstly, half the 'usual' arena size had been given over to the Syncro driving display which is good to watch for 15 mins then a little same-y. There's only so much you can do with a 4x4 on a flat showground. This meant the show and shine was crammed into the other half. Cue buses and vans parked ridiculously close together that you couldn't take a decent photograph or get a good look at the vehicle. If my van had been in there I'd be really worried about bags, zips, BIKES! scratching my lovely paintwork.
Secondly, with hundreds of visitors turning up in T4s and T5s why are there hardly any in the show? And those that are there (and this is my own controversial opinion) are sometimes lacking in taste and subtlety. Where are the truly jaw-dropping T5s? They all seem to be on the stands of the converters and not in the show lineup.

That said, it is always good to have a nosey around other vans from any era. You can always pick up another 'ooh, that's a cool way of storing that' or 'that's a nice finish to the woodwork' regardless of how the van has been converted.

Busfest 2013 will definitely be on my list to visit again - who knows, if they can sort out that show arena size - maybe I'll put my money where my mouth is and get the Stone174 in there...